Zouping launches the upgraded version of the intelligent transformation of the cotton textile industry

On February 3, the reporter came to Zouping County Weiqiao Textile Co., Ltd. for an interview. There were only a few people in the huge workshop of the second textile intelligent compact spinning factory in Zouwei Sanyuan, and the production situation of the entire factory was clear in front of the factory's general control platform. 'This 125,000-spindle intelligent compact spinning factory with an investment of 300 million yuan has greatly improved labor productivity. All of them use the most advanced intelligent spinning equipment in the world today, which can realize the'full-process automation of production' and the'intelligence of the control system'. ','Online monitoring informatization', the production process maintains a high degree of continuity, which not only greatly reduces the chance of manual contact with the yarn, but also further stabilizes and improves the quality of the yarn. It even realizes the production state of'light-off production and continuous weaving'. Also known as the'light-off workshop'.' Factory Director Chen Yijun introduced.　　 It is understood that the production line has a production track of 35 kilometers and is the first automatic packaging production line in the world that is compatible with two modes of carton packaging and unmanned automatic sewing. Among them, the roving process adopts the combined thick and thin intelligent roving frame system, the thick and thin combined track transportation is automatic mode, the creel of the spinning frame is replaced by the thick and thin combined track, and the spinning frame adopts the 'whole row changing' mode, and the entire project has realized the thick and thin winding The package, thick and thin production lines can realize automatic transportation from the first floor to the second floor, which solves the problem of roving cross-floor transportation. The packaging process of the cone yarn adopts the intelligent packaging logistics system, which realizes the whole process without any direct participation mode of human beings. It is a true unmanned intelligent packaging and conveying system.　　　　　　 The reporter then came to another workshop across the road. The production scene here is obviously different from the workshop just now: there are more people in the workshop, many processes are manual, automatic transmission cannot be realized, and the efficiency is not as good as the previous workshop. 'One spinning wheel in our workshop has 480 spindles. The 30 vehicles I looked at have a total of 14,400 spindles. The fine yarn is easy to'break' during the drafting process, which will cause the cotton yarn on the corresponding spindles to be wasted. Discover with the workers’ eyesight and experience.” Said Kan, who has just won the National Textile Industry Spinner Vocational Skills Competition.　　 At present, the average number of 10,000 spindles in the textile industry is 100 people, Weiqiao Textile only has 50 people, and only 10 people are the most advanced. 'This intelligent branch factory is one of our pilot plants and the beginning of our intelligent transformation.' said Zhang Hongxia, chairman of Weiqiao Textile Co., Ltd.　　 In addition to intelligent transformation, the cotton textile enterprises in Zouping are also intensive on land, high added value and efficiency. In order to economize on the use of land, Weiqiao Textile is the first domestic enterprise to put spinning and weaving on the third and fifth floors. Zhang Shiping, chairman of Shandong Weiqiao Venture Group, said: 'During the '13th Five-Year Plan' period, enterprises will focus on improving the quality and efficiency of development. The textile sector will build a 130 billion-level industrial cluster around Binzhou City and accelerate the progress of the transformation of textile smart equipment. Gradually realize the intelligentization of equipment, process, management and products, and improve product quality and grade. Taking the opportunity of the National Fitness Program, we will strive to make Jiajia Home Textiles and Xiangshang Sportswear into well-known brands.” 　　 2016 National Textiles At the summary meeting for the re-evaluation of industrial clusters, Zouping County successfully passed the re-evaluation of China Textile Industry Federation and was once again awarded the title of 'China Cotton Textile City'. 'In the future, we will follow the 'Made in China 2025' planning outline and focus on the current industrial conditions and work towards building an intelligent manufacturing platform, and gradually realize the intelligentization of equipment, processes, management, and products.' Zouping County Party Committee Secretary Pi Taitian said. Article Keywords: 　Zouping Textile Industry Famous Textile City Intelligent Weiqiao Textile