The first domestic 'cloud command' spinning production line has reduced labor consumption by nearly 80%

'This is the first spinning production line in China that relies on'cloud command'. As long as you click on the cloud app on the Pad, you can monitor the yarn breaks of more than 10,000 spindles on the 6 spinning machines you are responsible for. Head, the APP can accurately display the spindle position, and I can rush to finish the processing in 3 minutes.” On May 10, in the intelligent spinning workshop of Shandong Huaxing Group, Liu Chunxia, u200bu200bthe duty lathe operator, was proficient in operating the Pad while proudly Say.　　 In the old workshop, Liu Chunxia could only take care of more than 3,000 spindles, and the broken head was detected by the naked eyes of the workers. It was even harder to detect the night shift. The average processing time for end breakage must be more than 10 minutes, and there is more cotton yarn waste due to end breakage.　　 Now, yarn breaks are handled quickly, thanks to the 'intelligent leading' strategy implemented by Shandong Huaxing Group. As a traditional textile enterprise established for more than 30 years, in recent years the enterprise has continuously accelerated the pace of industrial transformation and upgrading, and promoted the conversion of new and old kinetic energy. They developed an intelligent spinning system, installed it on the workshop command platform and Pad, and enabled 'cloud command' spinning. After the realization of 'cloud commandThe workshop director Zhao Ming introduced excitedly: 'The'cloud command' spun the'golden yarn'.' The activation of the 'cloud command' enabled this 100,000 square meter factory area to spin from 20 tons of raw materials per day to more than 10,000. The yarn formation of the tube; from the very beginning of cotton cleaning, through 10 processes until the package is palletized and put into storage; from daily worker scheduling to the end of the month employee benefits and benefits accounting can be unified and coordinated on the workshop cloud command platform. On the 20 partitions of the large LED screen in front of the cloud console, multiple spinning processes, production status and staff scheduling are displayed in real time, which makes people clear at a glance.　　A 120,000-meter-long tube of yarn has realized the transparency of the production process, and a large workshop of 20,000 square meters has also realized the refined management. During the production process, each sensor can collect the temperature and humidity of the workshop and the data during spinning in time and upload it to the cloud command platform for analysis. Equipment debugger Zhao Shengli said: “According to the big data provided by the cloud center, let us say goodbye to the era when the traditional textile industry only depends on experience to guide production.” Speaking of the “newly appointed” “cloud commander”, Zhao Shengli said wittily, Everyone still supports the 'new leadership.' 'We collect a lot of data, through cloud computing, let the data'speak' to'command' our production and management.' Zhao Ming opened a data table on the cloud command platform computer and added, 'Everything in this table All kinds of information about each ton of yarn are listed, and the platform can also automatically generate a production efficiency table for each value lathe worker as a basis for performance evaluation.” In the intelligent spinning workshop, the production efficiency is greatly improved, and the labor consumption is less than that of the traditional workshop. Nearly 80%. Relying on the 'cloud command' production line, not only the quality of spinning is guaranteed, but also the labor cost of traditional labor-intensive enterprises is saved, and more and more textile colleagues come to Huaxing Smart Spinning Workshop to learn from the 'cloud command' . An engineer from a cotton spinning company in Weiqiao, Zouping, said: 'When Huaxing first started using smart spinning, the industry thought it was not worth it. Why spend so much money to develop that system? But at present, it seems that Huaxing’s kinetic energy conversion, The path of intelligent development is on the right.” 　　 At the other end of the yarn-in the raw material warehouse of the weaving workshop of Guangzhou Chuangxing Garment Group Co., Ltd., Guangdong Province, each tube of yarn provided by Shandong Huaxing Group is accompanied by a two-dimensional As long as the worker scans the QR code with his mobile phone, all kinds of information about the cone will appear in the 'palm.' What's more advanced is that customers can not only know the yarn information through the QR code, but also know the progress of their orders and the quality of the yarn through the cloud center of the Huaxing Smart Workshop in real time. Zhao Ming said: 'The'cloud command' in the workshop has to work harder. We plan to increase the navigation function of the cloud APP, so that Pad according to the urgency of each spinning machine's broken ends, and the automatic navigation operator will handle the more urgent ones first. Broken ends.' Key words of the article: 　Spinning yarn cloud command Huaxing Group