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[Textile knowledge] Yarn strength, yarn strength, or yarn strength!

by:Chengyi     2021-03-15
Definition of yarn strength    Yarn strength is an index indicating the tensile force of the yarn, which has absolute strength and relative strength. When comparing the strength of yarns with different linear densities, the relative strength is used.  Absolute strength (breaking strength): The external force that the yarn can withstand when it is stretched to break. There are: ① single yarn strength; ② strand strength; ③ strand yarn strength, etc., in units of Newton, gram-force, kilogram-force or pound-force.  Relative strength includes: ① breaking strength; ② specific strength; ③ breaking length; ④ quality index.   Breaking strength: The external force that the yarn can withstand per unit cross-sectional area when the yarn is stretched to break, the unit is N/mm2.   Specific strength: The external force that the unit linear density yarn can withstand when the yarn is stretched to break, the unit is N/tex.   Breaking length: The length of the yarn when its weight is equal to its breaking strength, in km. In the Tex series, it is equal to the ratio of the strength (gram force) of a single yarn or strand to its Tex, which is the specific strength; 'quality index': an index that indicates the relative strength of the yarn. When the yarn linear density is in the inch system, it is equal to the product of the yarn strength (pound force) and the single yarn inch number; when the yarn linear density is in the tex system, it is equal to the yarn strength (kg force) and its single yarn characteristic. 1,000 times the quotient of X.   Yarn strength is a reflection of the inherent quality of the yarn, and it is a necessary condition for the yarn to have processing performance and end use. Quality indicators are currently the main basis for determining pure spinning or blended yarn products of cotton yarn or cotton chemical fiber, so yarn strength is one of the most important routine inspection items in textile production. Yarn strength utilization factor The single yarn strength is always less than the sum of the breaking strength of each fiber in its section. The ratio of the two is called the fiber strength utilization factor in the yarn. Cotton yarn is usually 0.40~0.50, and wool yarn is usually 0.20~0.30. .   strand yarn strength is always less than the sum of the individual yarn strengths in the strand yarn. The ratio of the two is called the strand ratio. Generally, cotton yarn is 0.70~0.78, and wool yarn is 0.40~0.82.  The strand strength during reverse twisting is generally higher than the sum of the strengths of the individual strands, and the ratio of the double strand cotton is 0.95 to 1.35. The ratio of the yarn strength converted from the fabric strength to the yarn strength before weaving is called the yarn strength utilization factor in the fabric, and its value is greater than 1. The warp direction of cotton poplin fabric is about 1.155, and the weft direction is about 1.115.  The main factors affecting the strength of the yarn  1) Fiber properties   The higher the fiber strength, the smaller the linear density and the longer the length, the higher the yarn strength. The natural twisting of cotton fiber and the crimping of wool and chemical fibers will increase the cohesion between the fibers when the yarn twist is not large, thereby increasing the yarn strength. The lint content has a greater impact on the strength of the yarn. In cotton yarn, the rate of short-staple under 16 mm increases by 1%, and the strength of cotton yarn decreases by 1% to 2%. 2) Yarn structure The fiber transfers frequently in the radial direction of the yarn. When the structure is uniform, the yarn strength can be increased; when the fibers are arranged in layers and are folded, buckled, and hooked, the yarn strength decreases; below the critical twist, the yarn strength It increases with the increase of twist, and after exceeding the critical twist, it decreases with the increase of twist. Pure cotton yarn is easy to break at the details and large neps; polyester-cotton yarn is easy to break at the turning points of thick and coarse details.  3) Spinning method    Yarns spun by different spinning methods have obvious differences in strength due to their different structures. The strength of thick airflow yarn is about 5%-10% lower than that of ring yarn of the same size, but the density of airflow yarn is uniform, and the weakest node is not lower than that of ring yarn. The strength of electrospinning is similar to that of airflow yarn. The in-phase self-twisted yarn has a low strength due to the untwisted area on the yarn; the out-of-phase self-twisted yarn has increased strength due to the staggered untwisted area on the yarn. The strength of twisted self-twisted yarn is further improved due to the reasonable distribution of twist. 4) Blending ratio In a two-component blended yarn, when the blending ratio of one component gradually increases from zero, the strength of the blended yarn generally decreases. After reaching the lowest value, if the ratio of this component continues to increase, the yarn strength will again Gradually improve. The greater the difference in elongation at break between the two mixed fibers, the more obvious this trough phenomenon of strength.  5) High temperature and humidity   The increase in temperature, the decrease in yarn strength; the increase in relative humidity, the increase in yarn moisture regain, the increase in cotton and linen yarn strength, the decrease in wool and man-made fiber yarn strength. Therefore, the strength test should be carried out after equilibrium under the specified standard state (temperature is 20°C, relative temperature is 65%), otherwise the measured strength must be corrected for temperature and moisture regain.  Yarn strength test  The strength of a single yarn or strand is measured on a pendulum-type yarn strength tester, a bevel-type yarn strength tester or an electronic strength tester. The length of the sample is specified as 500 mm. At present, the new yarn strength testing machine can automatically perform strength testing and print out the average value of strength and elongation and its coefficient of variation. The yarn strength is measured on a pendulum-type yarn strength tester. The loop length of cotton yarn or cotton-type chemical fiber pure or blended yarn is 1 m, and every 100 loops is 100 m; the loop length is 1m, carded wool yarn 20 turns means 20 m is a strand, and combed wool yarn is 50 turns means 50 m is a strand. Article Keywords:  Yarn Strength
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